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Operation and Maintenance of RO Water Treatment Plant

Operation and Maintenance of RO Water Treatment Plant – Complete Guide | RO Store Chennai

Proper operation and maintenance of RO water treatment plants is essential to ensure high-quality purified water, increased membrane life, reduced downtime, and efficient system performance. At RO Store Chennai, we specialize in providing premium-quality RO components, spares, chemicals, filters, and RO plant O&M guidelines for domestic, commercial, and industrial systems across South India.

Whether you manage a 250 LPH RO plant, 500 LPH RO system, 1000 LPH RO plant, or large industrial RO water treatment plant, following a strict RO plant operation and maintenance procedure is crucial for long-term performance.

Key Steps in RO Water Treatment Plant Operation

1. Pre-treatment System Check

Before running the RO plant, it is essential to inspect:

  • Pressure Sand Filter (PSF)

  • Activated Carbon Filter (ACF)

  • Softener or Antiscalant Dosing System

  • Cartridge Filters (20-inch Jumbo Filters)

Proper pre-treatment reduces load on the RO membranes and prevents fouling and scaling.


2. Monitoring Feed Water Quality

Operators must regularly check:

  • TDS levels

  • Hardness

  • pH

  • Iron and silica levels

  • Chlorine levels (remove chlorine using activated carbon or dechlorination chemicals)

Monitoring helps ensure stable RO plant performance.


3. Checking Pressure Gauges & Rotameters

Accurate readings are essential for correct flow and pressure control:

  • Feed pressure

  • Permeate flow

  • Reject flow

  • Raw water pressure

Faulty gauges or rotameters can affect RO operation and water output.

4. Membrane Operation & Protection

RO membranes must be operated under:

  • Correct pressure

  • Correct recovery ratio

  • No chlorine exposure

  • Controlled scaling and fouling

Using RO antiscalant, membrane cleaners, and low-pressure switches helps protect the membranes.

Essential Maintenance of RO Water Treatment Plants

1. Cartridge Filter Replacement

Replace 5 micron / 10 micron filters every:

  • 15–30 days (industrial)

  • 1–3 months (domestic)

Dirty filters reduce pressure and affect membrane life.


2. Chemical Cleaning of RO Membranes (CIP)

Clean membranes when:

  • Permeate flow reduces

  • Pressure increases

  • Salt rejection decreases

Use:

  • Alkaline membrane cleaners

  • Acid membrane cleaners

  • Bio-fouling cleaners

Regular CIP restores membrane performance.

3. Antiscalant Dosing

Using high-quality RO antiscalant chemicals prevents:

  • Scaling

  • Mineral deposition

  • Hardness buildup

  • Silica fouling

This greatly increases membrane lifespan.

4. Pump & Motor Maintenance

Routine checks include:

  • Bearing lubrication

  • Vibration and noise monitoring

  • Motor winding inspection

  • High-pressure pump servicing

Keep raw water pumps and high-pressure pumps in top condition.


5. System Sanitization

Regular sanitization prevents:

  • Bacterial growth

  • Biofilm

  • Contaminated permeate

Use RO sanitizers, chlorine dosing, and flushing cycles.

6. Checking Electrical & RO Panel Controls

Inspect:

  • RO control panel

  • Relays

  • Timers

  • Starters

  • LP/HP switches

  • Automation systems

A well-maintained panel ensures seamless RO plant operation.

RO Operation & Maintenance Services Across South India

RO Store Chennai supports and supplies O&M consumables for:

  • Industrial RO plants

  • Commercial RO systems

  • Packaged drinking water plants

  • Factories & industries

  • Schools, hospitals & apartments

We supply spare parts across all major cities in South India:

Tamil Nadu: Chennai, Coimbatore, Madurai, Trichy, Salem, Tirunelveli, Erode, Vellore.
Andhra Pradesh: Vizag, Vijayawada, Guntur, Nellore, Tirupati.
Telangana: Hyderabad, Warangal.
Karnataka: Bangalore, Mysore, Mangalore.
Kerala: Kochi, Kozhikode, Thrissur.


Why Proper RO Operation & Maintenance Matters

  • Increased membrane life

  • Lower power consumption

  • Consistent water output

  • Reduced downtime

  • Improved permeate quality

  • Lower repair costs

  • Better plant efficiency

A well-maintained RO plant performs better, lasts longer, and produces high-quality purified water.


Order RO O&M Components from RO Store Chennai

We supply:

  • RO membranes

  • Antiscalants

  • Cartridge filters

  • Pressure gauges

  • Rotameters

  • Pumps & motors

  • RO vessels

  • Dosing pumps

  • CIP chemicals

  • Complete RO accessories

📱 Call / WhatsApp: +91 98408 40500
🌐 Website: www.rostorechennai.com
📍 RO Store Chennai – Your One-Stop Supplier for All RO Water Treatment Parts

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